Wednesday, 26 February 2014

Lip Seals

Lip seals are used to seal rotary elements, such as a shaft or rotating bore. The seal construction will consist of a sprung main sealing lip which has a point contact with the shaft. The point contact is formed by two angles, with the air side angle usually less than the oil side angle. Depending on the seal type these two angles are varied to create a pressure distribution at the seal contact point which has a steeper slope on the oil side of the seal. The shallower the slope on the oil side of the seal the wetter the seal will run. The spring is positioned such that axially the centerline of the spring is biased to the air side of the lip contact point.

A lip seal is a rotary seal incorporating a deflected lip seal geometry. Anti rotational devices such as flanges and O rings are often utilized to prevent the seal from rotating with the shaft. Standard and custom sizes are available with a wide selection of PTFE or Polytetrafluoroethylene materials. A lip seal is suitable for sealing corrosive and abrasive media. A wide range of geometries and materials are available in the market, depending on specific requirements of the applications. Lip seals are often used on motors and compressors and other components with high speed rotary shafts due to their ability to resist wear even while pressurized.

The most common lip shape is the chamfered or back beveled design and is available with the V and C Series spring types. This design allows for ease of installation and permits lubrication to nest under the lip and feed through in reciprocating dynamic applications. The result is a microscopic film of lubrication that increases seal and hardware service life. Since the footprint (contact point) of a chamfered lip is a single point, all of the sealing force is concentrated on that point, yielding the highest sustainability and lowest friction.

Applications often involve media with abrasive particles that can get caught between the seal lip and the mating hardware. This increases wear to both the seal and the mating surface. To prevent particles from accumulating, the scraper lip design is available with all three spring types. The scraper lip contact point is positioned directly over the load point of the spring in each design for maximum scraping action. The scraper lip can be positioned on the ID, OD or both. The scraper lip also stays in place better in a stepped gland where the step is not very large.

The beaded shape contacts the surface in much the same way as an O ring, and is available with the V and H Series spring types. Similar to the chamfered lip, it is easy to install and helps to lubricate the reciprocating sealing surface. In fact, the beaded lip yields a film of oil that is slightly thicker than that of a chamfered lip, making it advantageous for applications with rapid reciprocating motion. Darcoid Nor Cal Seal is an excellent supplier of lip seals. Darcoid Nor Cal Seals caters to all kinds of sealing solutions Access Door Seals, Dynamic metal seals, rubber sealing rings, Fastener and Fitting Seals, Gask O Seals, Integral Seals, Lock O Seals, Metal Seals, O Seals, Pipe Flange Gask O Seal, Stat O Seals, O rings, Thredseal, vacuum face seals, different kinds of gaskets and the likes. The company supplies a large number of seals, rings, gaskets and scrapers or wipers specifically engineered for various applications in a myriad of industrial sectors. Lip seals operate in various different applications in many industries including aerospace, pharma, defence and more.